Manufacturing
E.M C Group is a fashion agency, as we do not operate as a supplier. Instead, our focus is on connecting clients with the right manufacturers to meet their specific needs. We offer a full scale manufacturing solution, proudly supporting fashion startups, small clothing brands and emerging designers and governmental partners.
Structured order quantity
E.M C offers a minimum order quantity (MOQ) for fully custom clothing, from 100pcs per design and color but specific designs, including colour and fabric options can mean a different MOQ is required. Each garment is made to order and fully customisable at any quantity.
- Structured production programs for growing brands.
- Portugal based clothing manufacturers, competitively priced
High quality clothing
All garments produced through our network are cut, stitched, and finished by hand by our selected manufacturing partners. We oversee a structured quality control process to ensure that each piece delivered meets the high standards and expectations of our clients.
- High quality garments which adhere to your specifications
- Quality control process ensuring the highest standards
Typical Production Projects
Every project is different, but most production runs we manage fall within the ranges below.
Manufacturing process – how it works
Every garment produced through our services is custom-made according to the client’s requirements. To ensure consistency and quality, we follow a structured process that is applied to all orders.
While some clothing manufacturers work exclusively from completed tech packs, we support clients earlier in the development stage by helping prepare designs for production and guiding them through each step of the process from concept to manufacturing.
Pre production
The process begins with your idea. We guide you through the stages of making your concept a reality.
- View and trial your designs digitally to get them production ready
Pattern development
Patterns for your clothing are developed using custom dimensions or sizing references.
- Fit replication, pattern cutting and grading included as standard
Fabric sourcing
Fabric is sourced or produced per order to meet your requirements for composition, handfeel and budget.
- Optional pantone dyeing to meet brand design and colour specifications
Prototypes & sampling
Each order includes a prototype for approval, allowing you to refine your design before we commence bulk manufacture.
- A sample of each design is included with every order
Bulk manufacturing
Clothing manufacturing takes place on our production line, with your approved specifications forming the basis for bulk.
- All garments are handmade in bulk to the highest quality in our factory
Quality check
We implement a quality check process, with each item checked by an operative to identify and rectify any rare defects.
- After QC, clothing is shipped from our factory to your address
Seamless Fashion Manufacturers
- Garment production planning
- Scheduling
- Quoting
- Advice
- Sourcing of fabrics and accessories,
- Technical Design Files: pattern making, sampling, digitizing, marker making and cutting,
- manufacturing
- quality control,
- Trims and labelling,
- packing, and logistics.
Everything is managed by experienced ethical fashion manufacturers in the industry.
Embroidery
Embroidery refers to the branding of garments using needle and thread. This is a machine-based process in which a logo or design is first digitised into a format readable by the embroidery machine, allowing the design to be stitched automatically onto the garment.
As more intricate embroidery can present certain technical limitations, our team is happy to review your artwork in advance and advise on feasibility to ensure the best possible outcome through our manufacturing partners.
Fit & dimensions
In clothing design, a “pattern” refers to a set of dimensions which is used to construct a garment. A trained pattern cutter draws a paper template, referred to as the master pattern, which is kept on record. The master pattern is laid onto fabric before the individual panels are cut out and assembled.
Pantone color matching
We source fabric in its raw, unwashed and uncoloured form which means that it can be dyed to match your exact requirements. At E.M C we use the Pantone system, which is a standardised, code based system used in many industries. Using Pantone codes, we can control the exact measures of dye and achieve consistent, reliable colour matching.finishing options.
Custom fabric
Fabric affects the function, comfort and lifespan of a garment and is one of the most important elements when creating clothing. As part of our commitment to quality we source only the highest quality yarns from our vast network of reputable textile mills. We understand that some customers seek fabrics which are more unique than those available in stock and are well suited to developing and innovating new fabrics which are totally custom to your brand.
Tags & badges
Tags & Branding garments with a custom casted metal or textile enamel badge adds an extra level of brand reinforcement. Created from a range of materials and in a selection of colours and finishes such as polished, brushed, gilded, antique, matte, silky or high-gloss. Badges can be branded via deboss, emboss or laser engraving, and die casted into custom shapes if required.
Printing
We offer a vast range of printing methods, from traditional techniques such as screen printing, to more modern methods like digital printing. There are many different printing methods available and if you’re unsure as to what would be suitable for your artwork or garments please do get in touch and we will be happy to advise
Companies we produce for
Your questions answered
What is your minimum order quantity?
At E.M Customs, we do not impose a minimum order quantity requirement as we do not operate as a supplier. Instead, our focus is on connecting clients with the right manufacturers to meet their specific needs. Suppliers, on the other hand, typically have MOQs, but these can vary greatly between suppliers. To ensure the best results, we match the size of the client’s order with the appropriate manufacturer – small orders go to small manufacturers, medium-sized orders to medium-sized manufacturers, and large orders to well-established factories. This approach guarantees the optimal alignment of client requirements with the capabilities of the manufacturer.
How is your clothing produced?
Each item of clothing produced is carefully cut and stitched by hand, with each garment undergoing four stages of quality control to ensure they meet the high standards of our customers.
First, we look at your technical specifications. If you don’t have any clothing designs, we can help you create them. When an order is placed, we make a pre production sample for your approval. After you have approved your designs, we proceed to bulk manufacturing.
When we source fabric for your order it is checked for defects. The bulk fabric is then cut to your pattern, grading is carried out and sewing of the panels commences. In the final stages, trim and hardware is added.
When your order is complete and has been quality checked for a final time, it is dispatched for delivery via our network of global couriers.
Does E.M Customs team provide support to clients before, during, and after production?
Yes. Our team works closely with clients to ensure that all aspects of the project are thoroughly understood and addressed with suppliers, including design specifications, materials, production timelines, quality control coordination, logistics coordination and addressing any issues that may arise & provide solutions based on our expertise. Regular communication is also maintained with clients throughout the process to keep them informed of the project’s progress
What types of products does E.M Customs source?
We source a wide range of fashion products, including clothing and accessories, thanks to our large network of manufacturers and suppliers around the world. Our team is also well-versed in sourcing high-quality products with the correct price and conditions.
Can E.M Customs assist with finding and sourcing sustainable and eco-friendly materials and fabrics?
Absolutely! From organic cotton to recycled polyester, we’ve got a wide range of options that cater to a specific budget, and different needs and preferences. We also make it a priority to work only with factories that adhere to the highest standards of sustainability and ethical practices.
